Senior Bird Bellows

Company Overview

Senior Bird Bellows is a leading manufacturer of precision-engineered components for the
aerospace and industrial sectors. Known for its high standards in safety, innovation, and quality,
the company operates a large-scale production facility and supports a highly skilled workforce
of over 200 across multiple shifts.

Challenge

Before adopting Musterd, the company relied on a manual system during evacuations.
Someone had to print a staff list and physically check names at the assembly point. Time was
lost waiting for the list to print and working through the names, often taking up to 20 minutes to
confirm who was accounted for. This delay posed significant risks in emergencies, where rapid
and accurate accountability is critical to ensuring everyone’s safety.

Solution: Musterd Roll Call & Evacuation System

Senior Bird Bellows implemented the Musterd Roll Call & Evacuation System, a digital solution
designed to automate and accelerate headcounts during fire drills and emergencies. The
system integrates with existing clock-in cards, allowing personnel to tap in at assembly points
and instantly record their presence.

Implementation Journey

The rollout involved thorough testing and close collaboration with Musterd’s dedicated support
team. Early minor challenges were quickly resolved with expert guidance, enabling the system
to be fine-tuned to the site’s specific needs. This proactive partnership built strong trust and
made the system a valuable tool in daily operations.

• Faster Evacuation Accounting: Senior Bird Bellows can now account for their entire
workforce in under 4 minutes — well within the fire brigade’s expected arrival time —
dramatically improving the emergency response compared to manual methods.

• Daily Operational Use: Beyond emergencies, team leaders regularly use the Musterd
app to track who is on site and their last known location, aiding workforce management
and enhancing overall safety awareness.

• Improved Safety Culture: The system supports ongoing feedback through integrated
reporting tools, ensuring issues are quickly raised and resolved.

• Clear, Real-Time Information: Fire marshals benefit from accurate, up-to-date digital
reports, reducing guesswork and enabling confident, efficient evacuation management.

• Responsive Support: Ongoing collaboration with the Musterd team has provided
personalised support and fast resolution of issues, strengthening the partnership.

Testimonial